Everyone recognizes that famous yellow bottle! Ever wonder how Forever Aloe Vera Gel®
is manufactured and bottled? Aloe Vera of America (AVA) is proud to give us an
insider look on how one of our favorite products is produced and quality tested,
from start to finish!
The stabilized, raw aloe gel is
pre-processed and stabilized at the
facility in Mission, Texas before being
delivered to AVA in Dallas. Next, the raw
gel undergoes a series of tests at the
Quality Control Lab (QC Lab) to ensure
that the aloe gel is of the highest potency
and quality. Once the raw gel has been
given the stamp of approval, the real
magic begins!
The gel is then brought to the
compounding area where it is mixed
with other ingredients to create the
proprietary formula of Forever Aloe
Vera Gel®. Once the mixing process
is complete, samples are taken to
the QC Lab for evaluation. After the
bulk product has been evaluated and
released for packaging, it is directly
fed into the packaging equipment via a
dedicated transfer line from the mixing tanks especially designed to maintain
product quality during movement.
Next in the process, those famous yellow
gel bottles are fed into an automated
de-palletizer, which systematically
removes the bottles from their storage.
The bottles are coded with a lot code and expiration to make sure that they
can be tracked as they are shipped
all over the world. The bottles are
mechanically checked to ensure that
all necessary information is printed on each bottle before being rinsed. After
rinsing, each bottle enters the filling
station. The filler is located in a HEPA
filtered enclosure where each bottle is
then filled and sealed before each bottle
is checked for proper weight using an
automated system.
The filled yellow bottles then travel to
the automated capping system, and
then pass through an X-Ray machine
before being placed directly into cases.
Each case is then verified by weight
to ensure that the correct number of
bottles are included and then the case is
placed onto pallets by the robotic pallet
stacking arms.
“Over the course of the
Forever Aloe Vera Gel
manufacturing process,
a total of 158 individual
quality control tests are
performed.”
“The production of
Forever Aloe Vera Gel®
has been perfected
through the combination
of state-of-the-art
equipment, robust quality
processes, and highly
trained and passionate
employees who constantly
work to maintain
the high quality that
Forever is known for!”
After the packaging process is
completed, samples of the final product
are taken to the QC Lab for the final
release testing. Once completed, the
product is then released for shipping to
one of our many distribution centers.
AVA Quality
Processes
In addition to the quality processes
related specifically to the
manufacturing of each product, there
are several other quality and process
checks implemented by Aloe Vera
of America. From weighing each
ingredient to adding them to mixing
tanks, each task is independently
checked and verified.
The manufacturing process is
performed by following an approved,
robust set of instructions to ensure
that all steps are followed and critical
control points are met. This helps
to ensure that Forever products are
consistently manufactured each
time. Other checks include verifying
that the equipment and tools used
during manufacturing are cleaned
and sanitized, that all raw materials
have been tested, released from the
QC Lab and appropriately staged for
manufacturing
Mirela Vujanović
Independent Distributor
Independent Distributor
ID 360000158781
064 254 36 93
mirelavujanovic@yahoo.com
